Shielded Flat Ribbon Cable

Shielded Flat Ribbon Cable
Product Introduction:
In industrial workshops with multiple VFD systems, electromagnetic interference (EMI) is a common issue. Round shielded cables provide good protection, but they occupy too much space in dynamic cable routing systems.
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Description
Technical Parameters
Save Space Without Losing Protection
 

In industrial workshops with multiple VFD systems, electromagnetic interference (EMI) is a common issue. Round shielded cables provide good protection, but they occupy too much space in dynamic cable routing systems.

Our Shielded flat ribbon cable solves this conflict between space and shielding performance. It combines a high-quality shielding structure with a flat cable design.

A tinned copper braid is tightly wrapped around the flat conductor structure, achieving a shielding coverage of over 85%. This effectively blocks external EMI. At the same time, the flat structure prevents tangling and reduces the risk of snagging in cable guides during motion.

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Uniform Shielding Across a Flat Structure

 

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Maintaining consistent shielding performance in a flat structure is technically more challenging than in round cables. Round cables benefit from mature and stable braiding processes, while flat cables require precise guidance during shielding to ensure uniform coverage across both width and thickness.

We use dedicated flat braiding equipment to ensure stable and even shielding distribution across the entire cable surface. This is critical-any weak point in shielding coverage may allow interference to enter the system.

The insulation layer uses a high-elasticity flexible compound that resists cracking under repeated bending. The outer jacket is a one-piece reinforced flat structure, providing strong resistance to abrasion, stretching, and mechanical stress.

Proven Process for Flat Shielding
 

We have extensive experience in the production of shielded flat cables, with full in-house control of the entire manufacturing process, including conductor stranding, insulation extrusion, shielding braiding, and flat jacket extrusion.

Our products comply with GB/T 9330 and IEC 60227 standards and are certified with CE and RoHS. Common models such as shielded flat control, high-flex shielded flat, flame-retardant shielded flat, and high-temperature shielded flat are available in stock. Custom sizes are also supported.

For export orders, we provide complete test reports and customs documentation.

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Key Specifications

 

Parameter

Specification

Common Models

shielded flat control, high-flex shielded flat, flame-retardant shielded flat

Conductor

Ultra-fine stranded OFC

Shield Material

Tinned copper braid (full coverage)

Shield Coverage

≥85%

Jacket Material

One-piece reinforced flat jacket (high-elasticity, wear-resistant)

 

Frequently Asked Questions

 

Q: Does the shield break easily during bending?

A: Our shielding structure is designed specifically for dynamic applications. The braiding pattern and strand tension are optimized to prevent stress concentration during repeated bending.
In addition, the high-elasticity jacket helps absorb mechanical stress and reduces strain on the shielding layer.
Each batch undergoes flex testing before shipment, including continuity and shielding integrity tests under dynamic bending conditions. Shield performance remains stable even during long-term motion.

Q: Can this cable handle vibration?

A: Yes. The flat structure performs well in vibrating environments. Compared to round cables, the mass distribution is more stable in a single plane, which reduces oscillation and resonance effects.
The shielding braid is tightly constructed, and the jacket has strong resistance to stretching and fatigue. This allows the cable to maintain structural integrity under continuous vibration.
For high-frequency or high-amplitude vibration environments, we can further optimize conductor stranding and jacket compound to enhance durability. Please provide your operating conditions for tailored recommendations.

 

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