Description

Technical Parameters

Made for Constant Motion

In automation equipment, cables are in continuous motion throughout the day. Robot arms, sliding systems, and lifting mechanisms may bend cables thousands of times per day.

Standard cables may fail within weeks or months under these conditions.

Our High flex ribbon cable is designed specifically for high-frequency motion applications. The conductor uses ultra-fine oxygen-free copper strands with a specially optimized stranding pitch. Each strand is thinner than that of standard flexible cables, reducing stress during repeated bending. At 5 million to 10 million flex cycles, stress per strand is significantly reduced, lowering the risk of breakage.

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Flexibility in Every Layer

The "flex" performance of this cable is comprehensive. The conductor is flexible, the insulation is flexible, and the jacket is also highly flexible.

The insulation uses a high-elasticity compound that resists cracking under continuous bending. The jacket is made from a special high-flex material that resists wear, twisting, and mechanical fatigue.

The entire cable bends smoothly like a belt, with minimal spring-back force. It does not pull on terminals or connectors during movement.

The shielded version uses a specialized braiding process that maintains shielding integrity during continuous flexing. There are no broken shield strands and no degradation of EMI shielding performance.

Tested and Proven for Flex Life

We have invested heavily in High flex ribbon cable development and testing. Key parameters such as stranding pitch, insulation thickness, and jacket compound formulation have been extensively optimized.

Our products comply with GB/T 9330 and IEC 60227 standards and are certified with CE and RoHS. Common high-flex ribbon models such as high-flex flat control, flat flex signal, shielded high-flex flat, and flame-retardant high-flex flat are available in stock.

For export orders, we provide full test reports and customs documentation. All products are packed using moisture-proof and shock-resistant packaging.

Key Specifications

Parameter	Specification
Common Models	high-flex flat control, flat flex signal, shielded high-flex flat
Conductor	Ultra-fine OFC (high strand count)
Insulation Material	High-elasticity flexible compound
Jacket Material	One-piece high-flex flat jacket
Bending Radius	≥ 4 × cable diameter

Frequently Asked Questions

Q: How do you ensure the flex life of High flex ribbon cable?

A: We use dedicated flex testing equipment to simulate real operating conditions, including bending radius, speed, and frequency. Samples are tested continuously until failure, and cycle data is recorded.
During production, we strictly control stranding pitch, insulation thickness, and compound formulation. All process parameters are documented for traceability. In addition, every batch undergoes fatigue testing to ensure the rated flex life is achieved consistently.

Q: Can you produce a reinforced version for extremely high-frequency bending?

A: Yes, we can provide a reinforced version.
It uses finer copper strands, a tighter stranding pitch, and a more fatigue-resistant jacket compound. The flex life can be increased by approximately 1.5 to 2 times compared to the standard version.
During selection, we evaluate your application parameters such as bending frequency, stroke, and radius to recommend the most suitable configuration.

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High Flex Ribbon Cable

Key Specifications

Frequently Asked Questions